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出于正时系统和附件系统的维护保养的质量需求,不再要求单独的产品,而是完整的系统,使安装人员保证更换处理的最大可靠性。
Dayco不断研究,并与所有汽车制造商的合作,从而可制造出能够满足所有技术和应用需求的完整系统。Dayco程序可为相同应用提供不同的选择:从制造商提供的最简单的应用到最完整的应用。
Dayco维修套装系列产品众多,可满足不断变化的市场需求。
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产品包括:
- KTB – 正时系统维修套装
- KTBWP – 带水泵的正时系统维修套装
整个产品系列,除了保证系统完整性,还保证部件的完美技术兼容性,从而保证最高质量。
Dayco套装提供:
- 用于汽车和工业车辆的原厂件质量部件或与原厂件质量相当的部件。
- 所有易磨损的传动部件(皮带,刚性部件)和紧固件
- 根据汽车制造商的发展不断更新组件
- 装配说明
建议检查并更换传动装置的所有部件,以确保维护期间的最佳处理。
Europe market: Packaging environmental labelling
BIO正时系统套装包含在Dayco系列中,可为市场提供任何类型的同步传动产品。
2007年9月,油浴皮带,更为人所知的名称为“Belt In Oil(BIO)”,由Dayco公司于2007年发明并于2009年获得创新奖,并自2014年9月开始投放市场。BIO系统是汽车领域的真正革命。这种皮带能够像链条(润滑区域)一样在发动机内部工作,成功地结合了两种技术中的最佳技术,既保留了链条在发动机结构紧凑性方面的优势,同时增加了皮带传动的优势。
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BIO皮带截面
- a) 高强度加固插件(E-glass / K-glass / Hybrid)
- b) 混合体(HNBR,纤维加载式)
- c) 带齿覆盖织物(尼龙HT,Ny + Ar,全芳纶)+ PTFE皮
- d) 背面织物(可选)
Dayco BIO正时系统套装的主要优点和特点:
- 使用创新和先进材料
- 在试验台和车队中具有高强度和久经考验的可靠性
- 摩擦系数减少,能量损失也相对减少(从而消耗和污染减少)
- 优化皮带轮廓和皮带轮,降低噪声(最大声学舒适度)
- 整个BIO传动系统(皮带,导轨,张紧器,惰辊,滑轮)的协同设计,而不是单一部件的协同设计
Europe market: Packaging environmental labelling
出于附件系统皮带控制的维护处理的质量需求,今天要求完整的系统,使安装人员可确保更换处理达到最大程度的可靠性,而不是简单的更换个别产品。
由于不断的研究,以及与所有汽车制造商的不断合作,Dayco公司开发了满足所有技术和应用需求的完整系统,提供一系列能够满足市场不断变化的需求的套装。
除了系统的完整性之外,整个Dayco系列还确保了组件的完美兼容性,始终保证最高质量。
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Dayco套装提供:
- 用于汽车和工业车辆的原厂件质量部件或与原厂件质量相当的部件。
- 可完全更换所有易磨损部件(皮带,刚性部件)
- 根据汽车制造商的发展不断更新组件
Dayco公司建议检查并在必要时更换与传动装置相关的所有部件,以确保最佳的维护处理。
Europe market: Packaging environmental labelling
Dayco公司在齿形带动力传动系统方面的悠久传统,对功能要求的深入了解,以及在质量、验证和可靠性方面的专业知识,也成功地应用于链条套装。
设计链条套装时,执行了一个“系统”逻辑,意思是套装的所有部件(链条,液压张紧器,链轮,导轨),除了遵守单个部件的技术要求,还必须集成整合,以确保整个传动系统的功能、静音和使用寿命最大化 。
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Dayco链条套装的主要优点和特点:
- 整个套装(链条,导轨,张紧器,齿轮,密封圈)的协同设计
- 在试验台和车队中具有高强度和久经考验的可靠性
应用当今最佳技术:
- 链条:采用高强度钢材和汽车领域中使用的各类链条的专有技术:
- 张紧器:精密机械加工,以获得较少的内部游隙,以便更好地控制和优化链条的张力
- 导轨:使用加载玻璃纤维的高强度塑料
- 齿轮:高强度或烧结成型钢,二者均采用特殊热处理方法对齿形区域进行表面硬化处理
Europe market: Packaging environmental labelling
Poly-V多楔带用于汽车、商用车辆、工业车辆和公共汽车的辅助传动。配件(空调器,动力转向泵,交流发电机,水泵,真空泵等)数量的增加和温度高达130°C的工作条件,使材料和施工技术的更新不可或缺。
Dayco的Poly-V多楔带全部采用EPDM材料(乙烯 – 丙烯 – 二烯单体)制成,符合汽车行业所要求的最新标准,保证耐磨性、可靠、安静和使用寿命长。
主要特点是:
- 高灵活性,适用于小直径滑轮
- 动力传动,包括通过皮带背面有关,特别是在“DPK”(双面多楔带)的情况下
- 耐工作高温能力,确保更长的使用寿命
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根据汽车行业的需求,Dayco还为售后市场开发了最新一代的Poly-V多楔带,可以处理高工作负荷,同时保持稳定的高性能。
除了配备Poly-V多楔带和张紧器的传统传动系统外,Dayco还提供各种弹性Poly-V多楔带,适用于OE和售后市场应用:在某些发动机上配备了固定轴距和有限开发的系统,这些皮带不需要外部张紧系统(张紧器)。
安装需要特殊工具,使皮带能够正确定位在滑轮上。
Europe market: Packaging environmental labelling
弹性带是特殊的Poly-V多楔带,不需要任何张紧器。
它们通常安装在具有固定轴距的传动装置上,皮带的延伸有限,这使得传动装置能够最佳工作。
安装需要特殊工具,使皮带能够正确延伸并定位在滑轮上。
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Europe market: Packaging environmental labelling
齿形带(或正时皮带)设计用于柴油和汽油发动机,并安装在小汽车和商用车辆上。
由于使用了越来越多的创新材料,可以制造具有不同结构和齿形轮廓的皮带,以满足现代发动机的性能。
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今天,齿形带可承受的压力和工作条件,在几年前几乎不可想象:
- 柴油的高喷射压力,在某些应用中超过2000巴
- 多气门发动机:高应力的双凸轮轴
- 高功率和发动机舱温度超过120°C/250°F的发动机
此外,必须保证:
- 降噪。
- 最小尺寸公差
- 伸长率降低
- 带齿上覆盖的织物具有高耐磨性
- 持续时间更长/行程更长
Dayco提供市场上的各种解决方案:
- NR:第一代皮带,通常不能承受高工作负荷,也不能承受高热应力(工作温度80°C-90°C/175°F-195°C)。
- HSN:提供超高的工作高温(甚至高达110°C/230°F)和脉动负荷的耐抗力。
- HDT:用于一些特别沉重的应用。为了增加对侧向磨损的抵抗力,它们在背面配备了特殊的织物,可承受高达115°C/240°F的温度。
- HT:带齿织物覆盖了一层PTFE薄膜(高度耐磨的材料),旨在最大限度地减少带齿织物的磨损。它们主要用于最新一代柴油发动机并具有高喷射压力:它们保证了发动机皮带的最大使用寿命,可承受高达120°C/250°F的温度。
- HK:最新一代产品,配备芳纶纤维,具有超长的使用寿命和无噪音性。它们可以承受高达120°C/250°F的温度。
- BIO:设计用于油浴下工作的正时皮带。它们耐抗添加剂的作用和发动机油的高温。
Europe market: Packaging environmental labelling
它们是梯形截面的皮带,带有切割边缘,具有高性能。
它们可以是锯齿状的。
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备有AV10 – AV13 – AV17等类型,Dayco公司的V型带全部采用高品质的材料制造,以确保:
- 优异的抗重复弯曲性
- 重量更轻
- 用于小直径滑轮
- 传动比高
- 摩擦力更大,滑动更少
- 节能
- 皮带使用寿命更长
- 耐热性好
- 摩擦系数高
- 良好的油、油脂、化学品、臭氧耐抗性能
Europe market: Packaging environmental labelling
发动机冷却系统具有稳定工作温度的功能,限制温度的增加不超出设定的限值。冷却液通过水泵循环,水泵必须保证在每个发动机转速下的正确流量。
水泵的不正确操作可能会对发动机造成严重损坏。因此,对其进行系统检查是非常重要的。
在许多应用中,水泵由正时皮带控制。因此,在配气控制机构的维护期间,检查它并在必要时更换它是非常重要的。
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构成Dayco水泵质量特点的基本要素是:
轴承,一侧支撑叶轮,另一侧支撑滑轮。该部件必须保证恒定的畅顺度并承受系统产生的负荷。它可以是双球冠(叶轮侧)或单球冠(滑轮侧)以及滚子单冠(滑轮侧)。轴承几何形状由发动机制造商根据系统产生的负荷而确定。
叶轮可以由通过玻璃纤维、钢或铸铁加固的合成材料制成。非常重要的是,叶轮叶片的轮廓必须保证正确的流动并避免空化效应。叶轮的设计非常复杂,因为它确保了在发动机的所有转速下液体的恒定流动。
密封件安装在叶轮和轴承之间。这将确保在所有的工作温度和旋转速度下液体密封,以便避免液体进入轴承,损害润滑脂的质量,导致对泵造从不可逆转的损坏。
另一个重要部件是泵体:通常由塑料或铝制成,具体取决于制造商的选择。泵体必须保证系统的正确刚度和几何形状。
Europe market: Packaging environmental labelling
The Dayco car electric water pump achieves the following:
- fuel economy
- emissions reduction
- engine efficiency improvement
- better control of energy consumption.
It is now an indispensable element in maintaining the optimal functioning of the cooling system.
The conventional water pump is driven by the belt: the higher the revs, the more water circulates in the system.
To manage the circulation, a thermostat closes or opens the system depending on the temperature.
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More and more engines will be equipped with electric water pump solutions, either as main pump or additional water pump. In hybrid vehicles, the car electric water pump also cools the high-voltage inverter.
With the car electric water pump the coolant adjustment is electronically managed.
The pump will be activated in the event of a specific requirement.
Why choose the Dayco electric water pump:
- World leader in automotive technology for over 110 years
- Dayco quality in line with OE standards.
- Designed for the aftermarket, tested in accordance with OE requirements.
- Perfect installation
- Wide range of car electric water pump codes, continuously developed according to market needs
Types of car electric water pump:
Additional electric water pump
The Dayco additional electric water pump now has a wide application for cooling:
- stop-start systems
- after-run and turbochargers
- inverters and battery packs in modern electric and hybrid vehicles.
In newer vehicles, up to four electric water pumps are possible.
Main electric water pump
Main characteristics:
- Greatly improves engine cooling control
- Provides more power and improved fuel economy
- The Dayco car electric water pump can provide extra power and torque.
Discover all the codes of the electric water pump range by accessing our Dayco Catalog.
Europe market: Packaging environmental labelling
恒温器在发动机管理中的作用至关重要。 在打开位置失效的恒温器将使您的加热器在冬季看起来不能长时间工作。 如果它在关闭位置失败,肯定会导致您的汽车发动机过热导致昂贵的维修或最终“完全发动机故障”。 Dayco恒温器根据OEM规格设计,配有热感应蜡填充铜动力药丸,可检测发动机中的冷却液温度。
Dayco恒温器具有惊人的热感应能力,可在发动机冷却时控制冷却液从散热器流出,从而快速达到最佳工作温度。 然后,当达到工作温度时,它允许冷却剂在发动机中循环,以产生完美的温控发动机环境。
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Europe market: Packaging environmental labelling
Designed to replace OEM hoses on today’s light duty vehicles for superior performance.
The Dayco molded radiator and by-pass hose features knitted reinforcement, a protective sleeve and a synthetic EPDM rubber construction for high strength performance, protection against abrasion and resistance to oil, mud, salt, road debris, ozone and coolants. It can also withstand temperature variations of -40°F (-40°C) to +257°F (+125°C). The inner base tube is reinforced with knitted rayon for maximum strength and burst resistance for the life of the hose. In addition to meeting SAE J20R4, Class D-1 requirements, this hose also meets Type EC electro-chemical requirements as specified in SAE J1684, which prevents inner tube deterioration caused by the build-up of static electric charges.
Designed as an aftermarket replacement for OEM manufactured branched cooling system hoses.
The Dayco branched radiator hose features an all EPDM construction that resists the effects of oil, mud, salt and ozone, and a knitted rayon reinforced inner tube that stands up to temperature ranges of -40˚F (-40˚C) to +257˚F (+125˚C). With leak-proof junctions that ensure long service life and unrestricted flow, this branched hose meets SAE J20R4, Class D-1, Type EC electro-chemical requirements as specified in SAE J1684.
Designed to replace OEM coolant hose and provide long, reliable service in applications where molded hoses in small diameters are required.
Made with the same bends and routing as the OEM assembly, this molded hose is designed to fit the vehicle precisely. The knitted reinforcement and synthetic EPDM construction provide high strength performance and resistance to detrimental environmental elements, coolants and temperature variations of -40°F (-40°C) to +257°F (+125°C) and the “quick connect” end allows for fast, convenient installation. In addition to meeting SAE J20R3, Class D-1 requirements, the Dayco small I.D. molded heater hose is designed to meet Type EC electro-chemical requirements as specified in SAE J1684.
Designed for vehicles that require special heater hoses with a molded 90° elbow to fit tight engine compartment routings. Multiple 90° hoses can be used with Dayco plastic connectors to fit complex routings.
The Dayco 90° molded coolant hose features knitted reinforcement and EPDM compounds for high strength construction and resistance to oil, mud, salt, road debris, ozone, coolants and temperature variations of -40°F (-40°C) to +257°F (+125°C). The inner base tube is reinforced with knitted rayon for maximum strength and burst resistance for the life of the hose. In addition to meeting SAE J20R4, Class D-1 requirements, this hose meets Type EC electro-chemical requirements as specified in SAE J1684.
Designed to replace straight or molded radiator hoses on a wide range of engine applications.
Precision molded in standard lengths, the Dayco flex radiator hose features a knitted reinforcement and synthetic EPDM construction that meets SAE J20R4, Class D-2 requirements. This hose is designed to prevent splitting, ballooning and elongation as well as resists ozone and other detrimental environmental elements, coolants and temperature variations of -40°F (-40°C) to +257°F (+125°C). With corrugations that provide excellent hose flexibility without flattening or collapsing, the Dayco flex radiator hose also features a helical steel coil spring for increased flexibility.
*NOT suitable for fuel or oil transfer.
Designed for a wide range of light vehicle applications where the radiator hose routing is relatively straight.
The Dayco straight radiator hose features knitted reinforcement and synthetic EPDM rubber construction. It meets SAE J20R4, Class D-2 requirements and provides high strength performance and resistance to detrimental environmental elements, such as ozone, coolants and temperature variations from -40°F (-40°C) to +257°F (+125°C).
*NOT suitable for fuel or oil transfer.
Made for general service on light trucks and passenger cars and compatible with all common coolants and coolant additives.
Designed to carry heated coolant from the engine block to the heater core and return it to the engine, the Dayco standard heater hose is constructed with EPDM compounds and a spiral reinforcement for high burst strength and excellent heat resistance. Similar to SAE 20R3, Class D-2, it has a temperature rating of -40°F (-40°C) to +257°F (+125°C).
*NOT suitable for fuel or oil transfer
Designed for use on all types of carbureted gasoline engines – with leaded, unleaded and diesel fuel – that are exempt from CARB or EPA requirements.
The Dayco fuel line hose offers excellent resistance to oil, gasoline, grease and environmental elements. Constructed with a neoprene cover and nitrile tube that’s reinforced with a single ply of braided cord, the Dayco fuel line hose meets SAE J30R7 requirements and the fuel permeation requirements of SAE J1527 Type 2, Class B specifications. This hose specification should be used only on vehicles exempt from EPA and CARB emission regulations.
*NOT suitable for gasoline/oil mixed fuels, alcohol blended fuel, or bio-diesel fuel.
*NOT suitable for fuel injection systems.
Designed to replace worn windshield washer tubing, as well as general automotive vacuum applications such as retractable headlights, sensors and more.
The Dayco windshield washer/vacuum tubing features a flexible, long‐life rubber construction that resists oil, grease and heat deterioration. It can also remain flexible at low temperatures with a temperature rating of ‐40 F (‐40 C) to +212 F (+100 C). This tubing meets the material specification for SAE J1037 and is available in either 6′ clamshell packs or 50′ spools, for dispensing the exact length needed.
扭力阻尼器(或减振器,通常称为阻尼器)是一种吸收曲轴产生的振动的装置。它广泛应用于汽车,以防止振动造成的损坏和故障。
通常它也用作Poly-V多楔带的导向滑轮和驱动辅助部件(水泵,动力转向,交流发电机,压缩机等)。
当橡胶吸收元件不再能够减少由于磨损引起的振动时,需要更换阻尼器。为此,Dayco公司建议通过检查橡胶的老化,来检查阻尼器的橡胶圈是否过度硬化:它不能表现出过度硬化、结晶或任何类型的开裂。
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Europe market: Packaging environmental labelling
发动机性能的提高和辅助部件的不断增加,需要在刚性部件的设计和材料选择方面取得重大进展。
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辅助机构的控制组件,无论是固定张紧还是自动张紧,都必须满足制造商日益增长的需求:
- 工作空间日益减少
- 高温
- 连续应力
- 增加组件更换间隔时间
由此可见,系统的所有部件必须满足极高的质量要求。
刚性组件的基本类型是:
- 固定张紧器:皮带上的最终张力通过张紧器的正确设置而施加,并长时间保持恒定。
因此,皮带张力在安装过程中确定:在这些情况下,建议使用Dayco DTM张力计,以确保系统正常工作。 - 自动张紧器:可以是弹簧式或液压式。它们是动态张紧器,一旦正确安装,它们能够在任何运行条件下,根据发动机接收的不同应力而连续适应发动机的运行条件并优化皮带的张力。
- 惰轮:它们是有或没有支撑的滑轮,有助于皮带循环,有效地帮助限制不对中和减少噪音。
Dayco公司供应原厂件质量部件或与原厂件质量相当的部件。
Europe market: Packaging environmental labelling
Dayco公司离合器轮是为了将动力从曲轴皮带轮传递到水泵皮带轮而开发的部件。
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摩擦轮的基本优点是在必要时通过机电致动器启动水泵的能力。由电子控制单元(通过电信号)驱动的致动器,可以通过将机械动力传递到皮带来启动水泵。当发动机处于冷态时,制冷剂不会循环,直到发动机达到正常工作温度,因为水泵关闭:这样发动机加热更快,燃料消耗和发动机污染减少。废气保持在欧5排放限值内。另外一个积极的方面是:在水泵断开阶段可以节省机械损失。此外,可以实现更快的车厢内部加热,在寒冷季节增加乘客舒适度。Dayco公司是整个摩擦轮系统的OE供应商,包括水泵皮带轮、张紧器、Poly-V多楔带和摩擦轮。
Europe market: Packaging environmental labelling
交流发电机飞轮是最新一代柴油发动机和超高性能汽油发动机中越来越常见的部件。它仅用于辅助控制。它补偿了大部分的惯性,保证系统的各种优点,包括:
- 延长系统的使用寿命
- 减少皮带上的振动
- 电压峰值阻尼
- 降低系统噪音
除了更换所需的工具外,Dayco公司还提供交流发电机飞轮的完整系列。
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Europe market: Packaging environmental labelling