Heavy Duty Poly-V / Serpentine Belt Kits

Quality requirements of maintenance activities on auxiliary and drive controls do not require single items anymore, rather complete systems allowing the installation technician to guarantee reliable replacement operations.

Our continuous research in cooperation with all automotive companies allowed us to realease complete systems that can satisfy all technical and application needs. Our program can achieve differentiated selections for the same application, from those envisaged by the manufacturer to the most complete ones.

The wide range of Dayco Poly-V / Serpentine kits to control the auxiliary components providing simple solutions for a continuously developing market.

Our offer includes over 130 kits.
Our wide range of product guarantees complete systems and the perfect technical compatibility of top quality components.

Dayco kits offer:

  • Genuine or OEM quality components
  • Complete replacement of all wear parts (belts, metal parts)
  • Continuous update of components according to the instructions of the car manufacturer
  • Assembly instructions

We recommend to always check and replace, whenever necessary, all drive components, for the best maintenance activity.

It is advised to always check and, if necessary, replace any component related to the transmission, to guarantee the best maintenance operation.

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Heavy Duty Poly-V / Serpentine Belts

Heavy Duty Poly-V / Serpentine belts are produced for heavy duty vehicles and buses. With multiple accessories (air conditioning, power steering pumps, alternators, water pumps, vacuum pumps, etc.) and operating conditions with temperatures up to 130° C/266° F have made it essential to upgrade the materials and construction technology.

Heavy Duty Poly-V / Serpentine belts are all made of EPDM (Ethylene-Propylene-Diene-Monomers) material and are compliant with the latest standards required by the automotive industry, guaranteeing resistance, reliability, low noise and a longer service life.

The main features are:

  • High bending flexibility for use on small diameter pulleys
  • Enginereed with power transmission on both sides of the belts, as per the “DPK” (Double Poly-V)
  • Resistance to high operating temperatures for a longer service life
  • Adapting to the demands of the automotive sector, Dayco has developed the latest generation of Poly-V / Poly-V serpentine belts for the aftermarket, capable of handling high workloads, while maintaining constant high performance.

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Heavy Duty V-Belts

Designed for efficient power transmission to the vehicle accessory, Dayco has combined raw-edge construction with Dayco’s patented top cogged design to ensure the top performance on vehicles and drives that still utilize HD V-belts. HD V-Belt delivers more flexibility and increases airflow around the belt so it runs cooler and lasts longer. Three plies of neoprene impregnated fabric resist heat, oil and grease while a specially-formulated treatment of the polyester cord provides the strength, stability and reliability that are required from one of the most innovative, top-performing HD V-belts for nearly 30 years.

HD V-belts are available in different sections (AV10 – AV13 – AV17 types) and guarantee:

  • Excellent resistance to repeated flexing
  • Low weight
  • Use on small diameter pulleys
  • High transmission ratios
  • Greater friction, less slippage
  • Energy saving
  • Longer belt life
  • Good resistance to heat
  • High friction coefficient
  • Good resistance to oils, greases, chemicals, ozone

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Raw Edge V-Belts Agricultural Applications

High performance indented raw edge V-belt

Available in the following types: AV10 – AV11 – AV13. Made with high quality material that provide:

  • Optimal resistance to repeated flexions
  • Reduced weight
  • Use of small diameter pulleys
  • High transmission ratios
  • Higher friction, reduced slipping
  • Energy saving
  • Longer life of the belts
  • High resistance to heat
  • High friction coefficient
  • Good resistance to oil, grease, chemical agents, ozone

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Heavy Duty Water Pumps

Water pumps are an integral part of many primary drive systems and the latest designs contribute to today’s low friction “Green” primary drive system requirements.

Dayco water pumps are designed to meet OE specifications. From raw material to complete assembly, all quality elements are controlled in-house. Each water pump is assembled using programmable Logic Control (PLC), providing quality data during the manufacturing process.

Additionally, each water pump features 100% new aluminum cast material and follows TS16949 quality standards:

  • Low friction seals
  • Manufactured with the same high standards of Dayco OE components
  • Developed for each individual application
  • Case-hardened roller bearing with a tough exterior and interior that allows for flex without breaking
  • Improved impeller design for better performance and die-cast aluminum material for better durability and increased longevity
  • Each pump is 100% end of line leak tested to ensure better durability

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Heavy Duty Thermostats

Dayco offers competitively priced, innovative and well-designed thermostats to fit the needs of today’s Heavy Duty diesel engines.

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Heavy Duty Thermostat Gaskets

Dayco thermostat and housing gaskets provide the installer the complete solution when replacing a thermostat. Available in rubber O rings for thermostats and in heavy duty paper for thermostat housing applications. The Dayco range covers most vehicle applications.

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Heavy Duty Coolant Expansion Tanks

The Expansion Tank is more complex as it is always under pressure, the pressure cap is located on this tank rather than the radiator itself. Typically the expansion tank is at the highest point in the cooling system with the coolant being continuously cycled through the tank, here the pressure released from the hot coolant fills the top half of the tank and acts as a force to push the coolant back into the system.

Tanks will often become discoloured, brittle, contaminated with sludge or even break requiring immediate replacement for the cooling system to continue effective operation.

Dayco Expansion Tanks are made to OE specifications and are make/model specific.

Dayco HD Expansion Tanks are warranted for 18 months/150,000klm/5400 hours of operation whichever occurs first.

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Heavy Duty Flex Radiator Hoses

Designed to replace molded or curved radiator hoses in today’s heavy-duty vehicle applications.

Dayco’s GOLD LABEL® heavy-duty flex radiator hose is hand-built with neoprene rubber, heavy-duty fabric and an embedded wire reinforcement for high burst strength and collapse resistance. With a corrugated ribbing that provides excellent flexibility while helping prevent kinks, the hose’s heavy-duty construction stands up to detrimental environmental elements, such as ozone, coolants, coolant additives and temperature variations of -40°F (-40°C) to +212°F (+100°C). This hose meets or exceeds SAE J20R5, Class C requirements for heavy-duty applications.

*NOT suitable for fuel or oil transfer.

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Heavy Duty Straight Radiator Hoses

Designed for a wide range of heavy-duty truck applications where the routing is relatively straight.

The Dayco GOLD LABEL® heavy-duty straight radiator hose is made with the highest quality woven mesh fabric reinforcement, neoprene cover and nitrile tube compounds to withstand the most corrosive elements in diesel engines. Providing protection from oil, coolants, coolant additives and heat, with a temperature rating of -40˚F (-40˚C) to +212˚F (+100˚C), this hose meets SAE requirements J20R1, Class B Tube, Class C Cover, standard wall construction.

*NOT suitable for fuel or oil transfer.

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Heavy Duty Quick-Fit® Radiator Hoses

Designed to be used in commercial vehicle applications with multiple and/or small radius bends that would cause regular straight hose to kink or collapse.

Dayco’s GOLD LABEL® heavy-duty quick fit radiator hose features one ply of fabric reinforcement over a fully embedded helical steel wire for increased strength and superior collapse resistance. Developed to withstand the harshest environments found in heavy-duty over-the-road and off-road applications, the cover is made with the highest quality neoprene. This hose meets the requirements for SAE J20R2, Class B Tube, Class C Cover, standard wall construction. It can also withstand temperatures from -40°F (-40°C) to +212°F (+100°C).

*NOT suitable for fuel or oil transfer.

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Heavy Duty Heater Hoses

Designed for heavy-duty and off-road equipment service.

Dayco GOLD LABEL® heavy-duty heater hoses are made with the highest quality EPDM compounds and heavy-duty spiral reinforcement to withstand high coolant and under-hood temperatures of -40°F (-40°C) to +257°F (+125°C). This hose exceeds SAE 20R3, Class D-1 standard wall construction requirements as well as Type EC electro-chemical requirements.

*NOT suitable for fuel or oil transfer.

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Heavy Duty Silicone Heater Hoses

Designed to extend the service life for heavy-duty and off-road equipment applications.

The Dayco GOLD LABEL® silicone heater hose is engineered to resist aging caused by heat, chemicals, oils and other elements. Made with special silicone compounds and reinforced with a ply of braided polyester yarn, this hose sustains up to six times longer service life than an ordinary coolant hose when installed with a lined hose clamp. In addition to being extremely flexible, the Dayco GOLD LABEL® silicone heater hose meets the requirements of SAE 20R3, Class A and has a temperature rating of -40°F (-40°C) to +350°F (+175°C).

*NOT suitable for fuel or oil transfer.

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Airline Blue

The Blue Air Line is a lightweight pneumatic hose with good flexibility.
It is designed for the conveyance of air up to pressures of 250 PSI, making the product ideal for portable pneumatic equipment.
The hose has a combination of special compounds which ensures excellent UV resistance.

Features:

  • Good Flexibility
  • Factory coiled, wrapped or bagged for effective display and storage
  • Special blend of stabilisers provides optimum UV resistance
  • Lightweight for ease of handling
  • Highly visible Blue cover
  • Australian Made

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Airline Chemair

Chem-Air combines the features and benefits of the Blue airline hose with a chemical resistant tube. Chem-Air exceeds the flexibility of standard airline hoses and retains excellent kink resistance, with the addition of a chemical resistant virgin PVC tube.
The combined features of Chem-Air will provide benefits to the stockist and user alike. With the potential for reduced inventory and multiple use, it is ideally suited to many industrial and agricultural applications.

Features:

  • High tensile synthetic reinforcing
  • Soft black chemical resistant virgin PVC tube
  • Soft blue virgin PVC cover
  • Excellent flexibility even at cold temperatures
  • Excellent kink resistance
  • UV stabilised
  • Meets AS/NZS2554 class B specification
  • Highly visible blue cover
  • Suitable for air/water applications
  • Working Pressure : 1.6 MPa / 232 PSI

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Heavy Duty Air Brake Hoses

Designed for use on truck and bus compressed air brake systems identified by the assembler per DOT FMVSS 571.106.

Dayco air brake hoses feature a high quality, smooth rubber cover that is weather, abrasion and ozone resistant that is reinforced by four textile spirals for a rated minimum burst pressure of 900 psi (225 psi maximum working pressure). It’s also engineered with a seamless synthetic inner tube that provides temperature protection from ‐40˚F (‐40˚C) to +212˚F (+100˚C). This hose meets SAE J1402 and DOT FMVSS 106, Type A requirements for ⅜” and ½” SP dimension hoses.

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Heavy Duty Hump Hose, Elbows and Reducer Sleeves

Designed as a fitting to aid in conveying air from an exterior air filter to the engine.

Dayco GOLD LABEL® heavy-duty hump hose, elbows and reducer sleeves are made from molded neoprene rubber, with smooth radii and inside surfaces to maximize air flow and keep the air column streamlined and out of the turbulent flow range. This line of fittings has a temperature range of -40°F (-40°C) to +250°F (+121°C). Dayco GOLD LABEL® hump hose fittings allow up to 20° of misalignment and cushions the system from harmful vibrations.

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Heavy Duty Vibration Dampers

The vibration damper is a device that absorbs the vibrations generated by the driving shaft. It is widely used in motorcars to prevent any discomfort, damage and failure due to vibrations.

It usually serves as a guide pulley for Poly-V belts and to strengthen the auxiliary components (water pump, power steering, compressor, etc.).

The damper should be replaced when the rubber absorbing element is too worn to reduce the vibrations. It is recommended to check the damper rubber ring for rigidity (check that the rubber aging does not cause excessive hardening, crystallization or cracks).

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Heavy Duty Poly-V / Serpentine Belt Drive Components

The increase in engine performance and the continuous increase in accessory components have been considered during the design development and choice of materials used for all belt drive components.

The control components for accessory devices, with both fixed and automatic tensioning, must meet the growing needs of the manufacturers:

  • Increasingly reduced workspaces
  • High temperatures
  • Continuous stress
  • Increase in the component replacement interval

It follows that both tensioners and pulleys/belts of the system must meet extremely high quality standards.

Tensioners:

As the major supplier to heavy duty original equipment manufacturers, Dayco Heavy Duty Tensioners are guaranteed to be engineered and manufactured to the strictest design specifications. Designed for heavy duty diesel engine accessory drive applications, the heavy duty cast aluminum body and pulley arms translate into extra strength and durability.

The Dayco heavy duty tensioner features multiple patented components that are engineered to handle the higher torque and power pulses exerted by today’s diesel engines. Rugged pulleys with dual permanently lubricated bearings deliver long lasting, dependable service. In addition, many of Dayco heavy duty tensioners feature highly damped designs using a wave spring and a metal ring with a bonded polymeric surface to act as a radial shock absorber for the tensioner arm while reducing contamination.

Pulleys:

The performance demands of original equipment manufacturers of over-the-road trucking and off-road equipment requires a built-for-punishment heavy duty construction.

Designed to replace idler and tensioner pulleys for serpentine drives in heavy duty diesel engine applications, Heavy Duty Pulleys are manufactured from steel, powdered metal, or engineered polymer materials to resist wear under harsh environments. Each heavy duty pulley from Dayco features dual permanently lubricated sealed bearings and retainers to provide long life despite the shock loads experienced in diesel engine applications.

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